Web Coating Machine

Web Coating Machine is the continuous process of applying a coating material – whether its of a solid or liquid substance – onto a particular substrate. The application of web coating is capable of covering a wide range of substrates, including plastic, paper, cloth, metal, and so on. The economical approach, high efficiency, cost effectiveness, and high production rate of Web Coating Machine have made them a very valuable and preferred alternative for industry.

Roll coating and other conventional coating techniques are not as advantageous as web coating machines. Not only can these machines apply multi-layer and pattern coatings, but they also have greater gauge control and utilize less material. To enhance the requirements of the application and process, precise tolerances of up to 75 nanometers are offered.

At KERONE, we have more than 48 years of expertise developing and building customized coating and impregnation systems to meet our clients’ diverse industrial processing demands. We have a great deal of expertise creating and building web coating machines that are tailored to the exact specifications and size of our clients’ businesses, taking into account their diverse processing needs. KERONE manufactures Web Coating Machine that use premium internal and exterior materials, carefully crafting each one to provide a flawless finish and consistent heat distribution.

Web Coating Machine is the result of creativity combined with precision. Our innovative machinery, which was created with perfection in mind, is the epitome of efficiency and guarantees a smooth and consistent coating application on a range of web materials. Whether you work in the fields of electronics, industrial textiles, or flexible packaging, our Web Coating Machine is designed to precisely satisfy all of your coating requirements.

This machine ensures maximum performance and excellent results with its innovative features, which include automated coating thickness modification, real-time monitoring, and accurate tension management. Discover the harmonious combination of technology and skill as our Web Coating Machine revolutionizes your production procedures, establishing unprecedented standards for excellence and effectiveness.

Before being rewound onto another roll for additional processing or packaging, the coated substrate goes through drying or curing procedures to firm the coating. In industries like printing, packaging, electronics, medical devices, and flexible electronics, where accurate coating application onto flexible substrates is crucial to the end product’s quality and functioning, web coating machines play a crucial role.

Materials such as paper, film, foil, textiles, and flexible polymers can be used as these substrates. The substrate is fed through a sequence of rollers and coating application units after being unwound from a roll by the machine. These units can apply the coating material to the substrate precisely and consistently using a variety of techniques such gravure, slot die, Mayer rod, or air knife coating.

Features of Web Coating Machine

• Spot or full-flood coating capabilities
• Servo driven with circumferential and lateral registration.
• Remote-mounted touch screen controller
• Idler rollers for proper web routing
• Dual “Smart Pump” pneumatic circulation system
• Harris & Bruno Chamber System

Application of Web Coating Machine

• Flexible Packaging
• Labeling and Tape Production
• Photovoltaic Industry
• Battery Manufacturing
• Medical Devices
• Textiles
• Flexible Electronics
• Release Liners
• Optical Films
• Automotive Industry
• Aerospace Industry

Advantages of Web Coating Machine

• Precision Coating
• Increased Efficiency
• Customizable Coating
• Variety of Substrates
• Quality Control
• Reduced Waste
• Drying and Curing Systems
• Enhanced Product Performance
• Automation and Integration
• Wide Range of Applications

KERONE is pioneer in application and implementation engineering with its vast experience and team of professionals. KERONE is devoted to serve the industry to optimize their operations both economically and environmentally with its specialized heating and drying solutions.