Spray Dryer For Vegetables Juice

Spray dryer for vegetables juice are important products in the food processing industry because this offer a way to convert liquid vegetable extracts or purees into fine powders. These represent a processed form that resembles the natural nutrient content, taste, and color of the fresh vegetable product and are suitable for use in soups, sauces, health supplements, and instant-cooked foods. The spray drying method enables manufacturers to preserve vegetable foods for longer periods without having to resort to the use of preservatives Additionally, it greatly decreases the bulk and mass of the product, thus making it easier to store and transport.

Spray dryer for vegetables juice is a technique where liquid feed is dried into powder form by applying hot gas in a very short time. When it comes to the production of vegetable juice, it is most effective as it enables the retention of the natural nutrients of the vegetables while attaining a stable and convenient format. The process begins by spraying the vegetable puree or juice into a fine spray form and then subjecting the sprayed product to heat in a drier. Since the moisture evaporates very fast, fine powers of vegetable juice are formed and gathered at the base of the chamber.

Spray Drying Process for Vegetables Juice

The spray dryer for vegetables juice process involves the preparation of the vegetable slurry or juice for drying. The selected vegetables, which can range from carrots and spinach, beets and tomatoes to many others rich in nutrients, are usually washed, blanched, and reduced to a pulp or a pureed-like substance. At times, the vegetable extracts are solved in water or other solvents in order to get to the right consistency for spray drying.

Afterward, the liquid extract prepared is pumped into the spray dryer. Here the liquid is converted into spray droplets with the help of a nozzle or atomizer, which is an essential part of a spray dryer. Such tiny droplets are further exposed to a constant flow of hot air (sometimes, nitrogen is used) that is supplied into the drying chamber. That heat leads to more eruption of the droplets’ moisture and leaves behind dry vegetable particles in powder form.

The dried vegetable particles are collected at the lower part of the drying chamber while the evaporated moisture is disposed of through an exhaust mechanism. They can then be packed or processed into forms that meet the targeted end-user market in most types of powder products. The end product, the vegetable powder, can still contain most parts of the nutrients, color, and almost the taste of the initial vegetable because of the spray-dried process.

Features of Spray Dryer for Vegetables Juice

• Atomizer
• Drying Chamber
• Heat Source
• Air Distribution System
• Temperature Control
• Feed System
• Cyclone Separator
• Bag Filter
• Cooling System
• Powder Collection System
• Moisture Control
• Automatic Cleaning System (CIP)
• Hygienic Design
• Energy Efficiency
• Scale Flexibility
• Compact Design
• Dust Control System
• Automation and Control Panel

Application of Spray Dryer for Vegetables Juice

• Powdered Vegetable Juice Production
• Instant Beverage Mixes
• Nutritional Supplements
• Food Additives
• Snack Products
• Cosmetic Ingredients
• Pharmaceuticals
• Animal Feed
• Bakery and Confectionery
• Culinary Applications
• Dairy and Plant-Based Products

Advantages of Spray Dryer for Vegetables Juice

• High Efficiency
• Uniform Particle Size
• Preservation of Nutrients
• Reduced Microbial Load
• Reduced Storage Space
• Enhanced Solubility
• Scalability
• Versatility
• Continuous Process
• Minimal Thermal Degradation
• Improved Flavor and Aroma Retention

KERONE is pioneer in application and implementation engineering with its vast experience and team of professionals. KERONE is devoted to serve the industry to optimize their operations both economically and environmentally with its specialized heating and drying solutions.