Batch Dryer

RF Batch Dryer a revolutionary solution designed to redefine efficiency and precision in the drying process. RF, or radio frequency, technology has taken center stage in our innovative batch dryer, offering unparalleled advantages for various industries.

RF Batch Dryer is the integration of radio frequency technology, ensuring rapid and uniform drying of diverse materials. This technology enables deep heat penetration, optimizing the drying process while maintaining the quality and characteristics of your materials. With customizable parameters and intelligent controls, this dryer puts you in command, allowing for tailored drying experiences that meet the unique requirements of your applications.

To ensure a long operational lifespan and continuous performance, Batch Dryers are built with durability, dependability, and ease of maintenance in mind. To survive severe operating conditions and prevent corrosion, dryer components are often made of sturdy materials like carbon steel, stainless steel, or aluminum. Furthermore, sophisticated control and monitoring equipment are fitted into Batch Dryers to precisely adjust temperature, humidity, and airflow, as well as to monitor the drying process in real time.

Compared to conventional drying techniques, modern batch dryers are more productive and efficient because they use innovative technology and engineering concepts. Lower running costs and a smaller environmental effect are the outcome of maximizing thermal efficiency and minimizing heat loss through the integration of insulating materials and energy-efficient designs. Additionally, cutting-edge drying chamber designs and airflow distribution technologies maximize heat transfer and air circulation inside the chamber, guaranteeing even drying and reliable product quality.

KERONE is pioneer in application and implementation engineering with its vast experience and team of professionals. KERONE is devoted to serve the industry to optimize their operations both economically and environmentally with its specialized heating and drying solutions.

Benefits of Batch Dryer

• Preferntial Heating: Selectively dries products at the wettest sections of the web. The product output will be uniform in moisture content throughout, regardless of the non-uniformity going in.
• Increases Production Throughput: Providing instant ON/OFF control, the RF Web Dryer eliminates the heat-up and cool-down times required by conventional dryers.
• Minimize Drying Times: Rapid volumetric heating eliminates the long dwell time required by conventional heating minimizing the quantity of product in the drying cycle and reduces changeover time.
• No Accumulation Rollers: This dryer eliminates the need for accumulation rollers required by festooned convection and infrared type dryers and saves floor space by generally requiring one-fifth of the floor space needed for hot-air and IR dryers as well as lowering maintenance costs.

Features of Batch Dryer

• Energy applied by radio waves at a frequency of 40.68 MHz.
• Volumetric heating keeps the temperature low and uniform throughout the web to prevent overheating.
• Barriers to Market Acceptance
• Rice
• Risk of failure
• Benefits not understood
• Priorities not on benefits of new technology
• Lack of technology awareness

Applications of Batch Dryer

Radio frequency drying is often used to dry crackers, cookies, and other snack foods after they’ve been baked. It can also be used to dry ceramics, synthetic foam, textiles, water-based inks and adhesives in paper products, and fiberglass yarn. Other applications include sterilizing bagged materials and preheating thermoset plastic molding compounds. Drying municipal sludge and timber is being investigated.

KERONE is pioneer in application and implementation engineering with its vast experience and team of professionals. KERONE is devoted to serve the industry to optimize their operations both economically and environmentally with its specialized heating and drying solutions.