Spray Dryer for Trehalose Solution

The Spray Dryer for Trehalose Solution has been primarily developed to produce powder trehalose from liquid trehalose used across pharmaceuticals, foods, and biotechnology sectors. Originally, trehalose was a natural having high stability and high moisture-reaching properties, and thus the Spray Dryer For Trehalose Solution technology has no negative impacts on its structure and performance. This method is instrumental in producing highly pure trehalose powders with excellent storable, transportable, and versatile applicability.

How Spray Dryer For Trehalose Solution Work

Spray drying involves spraying a liquid trehalose solution in a drying chamber and exposing the droplets to a controlled flow of hot air. Small droplets that result from crashing drops are subjected to the heat and they quickly evaporate to create a fine, dry powder. The speed and sensitivity of this process help guarantee that trehalose will retain the performance characteristics researchers want, including solubility and stability, which make it suitable for various uses, from food conservation to pharmaceutical production.

Trehalose is a small, disaccharide composed of two glucose molecules, widely distributed in different life forms such as bacteria, fungi, and plants. This product is popular for its superior stability and superb ability to preserve other materials and therefore is used in many areas including food industries and conditioners and medicinal-heat treatment methods for trehalose solutions where spray drying has been used to produce trehalose powder.

The process of conversion of trehalose solution into spray-dried powder has many steps. Firstly, a trehalose solution is formed by mixing trehalose with an appropriate solvent or with distilled water to form a solution in a Spray Dryer For Trehalose Solution. The concentration of the solution is defined by the properties of the final product that is planned to be obtained.

The trehalose solution is then sprayed in a spray dryer, where small droplets are produced using high-pressure nozzles or another atomizer. Subsequently, they are exposed to a flow of hot air in the drying chamber of the spray dryer in use. Due to the heat supplied, the droplets containing solvent or water begin to vaporize quickly and the trehalose solid particles are formed.

The biological activity of heat-sensitive trehalose also changes during the drying process and its physical and chemical transformations. The amount of heat exposes the trehalose molecules to lose their water molecules breaking the crystalline structure and resulting in an amorphous trehalose powder formation. The non-crystalline form of trehalose is more stable and soluble than the crystalline form of trehalose.

It has been identified that the controlling process parameters of the Spray Dryer For Trehalose Solution technology including inlet air temperature, feed rate, and nozzle design highly influence the properties of the final product. These parameters are extremely sensitive and the correct balance of these parameters is essential to get the desired particle size, shape, and flow characteristics.

Advantages of Spray Dryer for Trahalose Solution

• Rapid Drying
• Preserves Trehalose Properties
• Consistent Particle Size
• Improved Solubility
• Enhanced Flow ability
• Energy Efficiency
• Ease of Operation and Control
• Reduced Risk of Contamination
• Compatibility with Additives
• Preservation of Bioactivity
• Low Energy Consumption
• Improved Storage Stability
• Encapsulation Potential
• Controlled Moisture Content

Application of Spray Dryer for Trehalose Solutions

• Food and Beverage Industry
• Pharmaceutical Industry
• Biotechnology and Diagnostics
• Cosmetic and Personal Care Products
• Agricultural and Animal Feed Industry
• Research and Laboratory Applications
• Energy and Industrial Applications
• Improved Solubility and Reconstitution
• Preservation of Biological Activity
• Production of Trehalose Powder

Features of Spray Dryer For Trehalose Solution

• Precise Temperature Control
• Adjustable Atomization Pressure
• Multi-stage Drying System
• Closed Loop System
• Centrifugal Atomizer or Nozzle
• Low-Temperature Drying Capability
• Powder Collection System
• Optional Inert Atmosphere Capability
• Variable Flow Rate
• Hygroscopicity Management
• Automated Control System
• High-Shear Mixing
• Efficient Heat Recovery System
• Continuous Feed and Discharge
• Non-Stick Coatings on Components

KERONE is pioneer in application and implementation engineering with its vast experience and team of professionals. KERONE is devoted to serve the industry to optimize their operations both economically and environmentally with its specialized heating and drying solutions.