Gravure Coating Machine

Gravure coating machines are technologically sophisticated machines used in printing and packaging applications for accurate and uniform application of ink varnish adhesive on various substrates including paper, film, packaging materials a smooth surface This machine uses a cylindrical engraved roller known as a graver cylinder , which consists of small cells or depressions holding coating material During machining of the substrate, the graver cylinder rotates, removing the coating from the etched cells into the product surface Engraved brackets indicate coating thickness and pattern, and allow for accurate and consistent application.

Gravure Coating Machine is based on an engraved roller running between a coating shower and fill up every engrave speck of the roller with coating fluid. It wipes out this surplus coating using the doctor blade. It saves this coating to the substrate when it moves between an engraved roller and a pressure roller.

One of the most common types of coaters today is the Gravure Coating Machine that applies less material, but with greater accuracy than other alternatives. Gravure Coating Machine is a very flexible coating procedure which can coat a thin layer of 3-65 micron wet scope with low consistency ranging between 30 and 2000 cps at speeds as high as 2300 fpm. This idea is always simple, or in other words, integral. The prepared roller from a coating dish collects the coating liquid, its excess is adjusted and the fluid is swapped from filled to the substrate. There are three sorts of Gravure coaters: some examples include direct gravure, reverse gravure, and differential offset gravure.

With about 48 years, we at KERONE have experience, designing and manufacturing different types of specialized coating and impregnation plants for specific industrial process requirements of our customers. This is great experience we have gained in the design and production of gravure coatings of a machine compatible according to the dimension and specific processing needs of customer’s enterprise. In its development, Kerone takes care of discreet efforts for the best coat with even heat distribution throughout. It produces the Gravure coating machines using high quality internal and external materials.

Application of Gravure Coating Machine

Flexible Packaging
Label Printing
Decorative Printing
Publication Printing
Security Printing
Tape and Adhesive Industries
Furniture and Paneling
Specialty Films
Wallcoverings
Automotive Industry

Features of Gravure Coating Machine

High Precision Printing Cylinder
Multiple Color Stations
Adjustable Anilox Rollers
Drying Systems
Tension Control System
Web Inspection Systems
Quick Changeover Systems
Automatic Registration Control
Touchscreen Control Panel
Variable Speed Control

Advantages

High Precision Coating
Excellent Print Quality
Consistent Coating Thickness
Versatility in Substrates
High Production Speeds
Precise Metering of Coating Material
Adaptability to Various Coating Formulations
Low Volatile Organic Compound (VOC) Emissions
Long Service Life of Engraved Cylinders
Customization and Specialty Coatings

KERONE is pioneer in application and implementation engineering with its vast experience and team of professionals. KERONE is devoted to serve the industry to optimize their operations both economically and environmentally with its specialized heating and drying solutions.